Fronius

TPS/i – THE INTELLIGENT REVOLUTION

The future of welding has begun.
The TPS/i is a universal genius. It was conceived and designed from first principles, from the ground up. As a result, it has decisively improved the weld properties, optimised the communication between man and machine, and perfected the handling. Furthermore, its modular design makes it easy to adapt to users‘ individual welding needs.

With the TPS/i, we have already arrived in the future of welding.

IMPROVEMENT

Perfect weld characteristics

The central functions of the TPS/i have been completely restructured. The much faster processor performance means that many new control variables can now be measured.

This makes it possible to analyse – and thus to control – the welding process even more accurately. The positive effects of this include less spattering in the dip transfer arc process, improved droplet detachment, an even more stable arc at simultaneously higher welding speeds, controlled ignition properties, and much else besides.
Welding has never been as simple, and with such impressive quality.

Comparision: PMC and Pulse

The workpiece could be welded in almost half of the time by using the welding process PMC.

PullMig start-up

The PullMig welding torch allows a fast and easy start-up.

Joe Artelsmair on the welding properties

Less spattering in the dip-transfer range, improved droplet detachment, an even more stable arc at the same time as higher welding speeds, controlled ignition properties, and much else besides. Welding has never been as simple, and with such impressive quality.

The new generation

The new generation of torches gets the very best out of gas- and water-cooled applications. The cooling system has been perfected, the handling simplified, and user-comfort made even better. Maximum precision and endurance times are the result

LSC: Low Spatter Control

… a uniquely low-spatter dip-transfer arc process.

PMC

The high-speed data processing and precision detection of the process status hugely improve droplet detachment. Perfect for everyone who wants to weld even faster, yet stably and with constant penetration.

LSC ADVANCED Animation

Process vizualisation of the LSC ADVANCED welding process in the application area „pipeline construction“.

Perfectly cool

The new generation of welding torches: The wearing parts and torch components are perfectly matched to the welding power. The cooling system has been perfected, the handling simplified, and user-comfort made even better. Maximum precision and endurance times are the result.

Penetration stabilisation control

…significantly compensates for the influence of torch stand-off distance on the welding result.

LSC: The comparison

Obviously less spatter. An application example: welding on a 5 mm steel sheet with a welding speed of 6,0 m/min with 128 A and 18,2 V, LSC, compared with a standard dip-transfer arc, has a reduced spatter amount of 75 %.

Revolutionary

Compared to conventional welding torches, water-cooled TPS/i welding torches boast much lower heat absorption and faster thermal dissipation. The result is a 40% reduction in temperature.

INDIVIDUALITY

Modular system contruction for maximum flexibility

One machine – endless possibilities. The TPS/i is modularly designed, meaning that the core of the machine is a future-oriented standard module, which can already be easily extended. For example, the machine can have the functionality of a pulsed-arc power source added to it simply by carrying out an upgrade. New characteristics are just as easy to upload as firmware updates, via a USB flash drive or internet connection. This modular architecture makes the TPS/i ready for whatever the future may bring, thus enabling previously unimagined possibilities to soon become the norm. Revolution today, evolution tomorrow: prepare to be surprised!

Individuality

A standard power source one moment, the next it can quickly be upgraded into a pulsed-arc power source. A welding machine that can be several different ones at once. Something that was not possible in this way before.

INTERACTION

A new world of communication

The TPS/i is much more than just a tool – instead, it is a welding partner that communicates with the user in many different ways. The intuitive plain-text display gives users information on all machine parameters in the form of descriptive texts, and the system automatically detects all available components and warns of any incompatibilities. Among many other features, the mini-display integrated into the JobMaster welding torch lets users control the power source from the welding workplace, and remote maintenance and system analysis are possible via the internet.

Martin Malesardi on the intuitive ease of operation

The TPS/i interacts intelligently with the user. It gives users dependable help with making settings, selecting the right options and centrally updating the components. As a result, the system is quicker, easier and safer to operate.

PARTS & FEATURES

TPS 270i C PULSE

The TPS 270i C PULSE MIG/MAG power source is a completely digitised microprocessor-controlled inverter power source. The modular design and potential for system add-ons ensure a high degree of flexibility. The devices can be adapted to any specific situation.

Mains voltage 3 x 400 V
Max. effective primary current 9,7 A
Max. primary current 15,3 A
Mains fuse 16 A träge / slow-blow
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Max. permitted mains impedance Zmax at PCC 117 mOhm
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 270 A
Welding current range rod electrode 10 – 270 A
Welding current at 10min / 40°C (104°F) 40 % 270 A / 60 % 220 A / 100 % 190 A
Output voltage MIG/MAG 14,2 – 27,5 V
Output voltage rod electrode 20,4 – 30,8 V
Open circuit voltage 57 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE, CSA
Dimensions l x w x h 687 x 276 x 445 mm / 27.0 x 10.9 x 17.5 in.
Weight 30,0 kg / 66.1 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
TPS 320i

The TPS 320i, 320i C and 320i nc MIG/MAG power sources are completely digitised microprocessor-controlled inverter power sources. The modular design and potential for system add-ons ensure a high degree of flexibility. The devices can be adapted to any specific situation.


Functional principle:
The central control and regulation unit of the power sources is coupled with a digital signal processor. The central control and regulation unit and the signal processor control the entire welding process. During the welding process, the actual data is measured continuously and the device responds immediately to any changes. Control algorithms ensure that the desired target state is maintained.


This results

  • A precise welding process
  • Exact reproducibility of all results
  • Excellent weld properties.

Mains voltage 3 x 400 V
Max. effective primary current 12,3 A
Max. primary current 19,4 A
Mains fuse 35 A träge / slow-blow
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Max. permitted mains impedance Zmax at PCC 95 mOhm
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 320 A
Welding current range rod electrode 10 – 320 A
Welding current at 10min / 40°C (104°F) 40 % 320 A / 60 % 260 A / 100 % 240 A
Output voltage MIG/MAG 14,2 – 30,0 V
Output voltage rod electrode 20,4 – 32,8 V
Open circuit voltage 73 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 510 mm / 27.8 x 11.8 x 20.1 in.
Weight 35,0 kg / 77.16 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
TPS 400i

The TPS 400i and 400i nc MIG/MAG power sources are completely digitised microprocessor-controlled inverter power sources. The modular design and potential for system add-ons ensure a high degree of flexibility. The devices can be adapted to any specific situation.


Functional principle:
The central control and regulation unit of the power sources is coupled with a digital signal processor. The central control and regulation unit and the signal processor control the entire welding process. During the welding process, the actual data is measured continuously and the device responds immediately to any changes. Control algorithms ensure that the desired target state is maintained.


This results:
  • A precise welding process
  • Exact reproducibility of all results
  • Excellent weld properties.

Mains voltage 3 x 400 V
Max. effective primary current 15,9 A
Max. primary current 25,1 A
Mains fuse 35 A träge / slow-blow
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Max. permitted mains impedance Zmax at PCC 92 mOhm
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 400 A
Welding current range rod electrode 10 – 400 A
Welding current at 10min / 40°C (104°F) 40 % 400 A / 60 % 360 A / 100 % 320 A
Output voltage MIG/MAG 14,2 – 34,0 V
Output voltage rod electrode 20,4 – 36 V
Open circuit voltage 73 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 510 mm / 27.8 x 11.8 x 20.1 in.
Weight 36,5 kg / 80,47 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
TPS 400i LSC ADVANCED

The MIG/MAG TPS 400i LSC ADVANCED power source is primarily used in applications demanding increased process stability in the dip transfer arc and improved properties in the intermediate arc. The length of the interconnecting hosepack is irrelevant – whether short or long, the arc stability always remains the same.


Functional principle:
The built-in LSC ADVANCED module inside the power source guarantees that the inductivity generated in the hosepack is compensated for. This ensures a constant droplet detachment with little welding spatter in the dip transfer and intermediate arcs.


This result:

  • A precise, low-spatter welding process
  • Exact repeatability of the welding applications
  • The best weld properties and process stability, even with long hosepacks

Mains voltage 3 x 400 V
Max. effective primary current 16,4 A
Max. primary current 25,1 A
Mains fuse 35 A träge / slow-blow
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Max. permitted mains impedance Zmax at PCC 92 mOhm
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 400 A
Welding current range rod electrode 10 – 400 A
Welding current at 10min / 40°C (104°F) 40 % 400 A / 60 % 360 A / 100 % 320 A
Output voltage MIG/MAG 14,2 – 34,0 V
Output voltage rod electrode 20,4 – 36 V
Open circuit voltage 73 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 720 mm / 27.8 x 11.8 x 28.3 in.
Weight 55,7 kg / 122,8 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
TPS 500i

The TPS 500i and 500i nc MIG/MAG power sources are completely digitised microprocessor-controlled inverter power sources. The modular design and potential for system add-ons ensure a high degree of flexibility. The devices can be adapted to any specific situation.


Functional principle:
The central control and regulation unit of the power sources is coupled with a digital signal processor. The central control and regulation unit and the signal processor control the entire welding process. During the welding process, the actual data is measured continuously and the device responds immediately to any changes. Control algorithms ensure that the desired target state is maintained.


This results:

  • A precise welding process
  • Exact reproducibility of all results
  • Excellent weld properties.

Mains voltage 3 x 400 V
Max. effective primary current 23,7 A
Max. primary current 37,5 A
Mains fuse 35 A träge / slow-blow
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Max. permitted mains impedance Zmax at PCC 40 mOhm
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 500 A
Welding current range rod electrode 10 – 500 A
Welding current at 10min / 40°C (104°F) 40 % 500 A / 60 % 430 A / 100 % 360 A
Output voltage MIG/MAG 14,2 – 39,0 V
Output voltage rod electrode 20,4 – 40,0 V
Open circuit voltage 71 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 510 mm / 27.8 x 11.8 x 20.1 in.
Weight 38 kg / 83,8 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
TPS 600i

The TPS 600i and 600i nc MIG/MAG power sources are completely digitised microprocessor-controlled inverter power sources. The modular design and potential for system add-ons ensure a high degree of flexibility. The devices can be adapted to any specific situation.


Functional principle:
The central control and regulation unit of the power sources is coupled with a digital signal processor. The central control and regulation unit and the signal processor control the entire welding process. During the welding process, the actual data is measured continuously and the device responds immediately to any changes. Control algorithms ensure that the desired target state is maintained.


This results:

  • A precise welding process
  • Exact reproducibility of all results
  • Excellent weld properties.

Mains voltage 3 x 400 V
Max. effective primary current 44,4 A
Max. primary current 57,3 A
Mains fuse 63 A
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 600 A
Welding current range rod electrode 10 – 600 A
Welding current at 10min / 40°C (104°F) 60 % 600 A / 100 % 500 A
Output voltage MIG/MAG 14,2 – 44,0 V
Output voltage rod electrode 20,4 – 44,0 V
Open circuit voltage 74 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 510 mm / 27.8 x 11.8 x 20.1 in.
Weight 49 kg / 108,03 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
PullMig

This new design of PullMig welding torch weighs only around a third as much as comparable models. The design is so compact that there is hardly any noticeable difference in size to conventional, manual welding torches – yet the torch delivers incomparable precision. A remarkable new development, then!

It is available with 280 A gascooled and 320 A watercooled. As basic the Multilock torch body with its 360° turnable torch body, its outer tube of stainless steel and the integrated water-stop connector in the hosepack is used.

Welding torch model: Standard, Up/Down or JobMaster

Welding current at 10 min / 105°F MHP 280iG PM
40 % ED 280 A
60 % ED 220A
100 % ED 170 A

MHP 320i W PM
100 % ED 320 A
Wire diameter MHP 280iG PM
0,8 – 1,6 mm

MHP 320i W PM
0,8 – 1,6 mm
Hose pack length MHP 280iG PM
5,85 / 7,85 / 9,85 m

MHP 320i W PM
5,85 / 7,85 / 9,85 m
MTG 250i / MTG 320i / MTG 400i

These MIG/MAG welding torches are exceptionally robust and reliable. The ergonomically shaped handle-shell, a ball-and-socket joint and optimum weight distribution together make for fatigue-free working.

Various different power classes and torch sizes are available, in both gas- and water-cooled versions. This provides great ease of access to the welds. The torches can be adapted to deal with a huge variety of different tasks, and do sterling service in the field of manual series and one-off fabrication, as well as in the workshop sector.

Welding torch model: Standard, Up/Down or JobMaster

Welding current at 10 min / 104°F MTG 250i
40 % ED 250 A
60 % ED 200A
100 % ED 170 A

MTG 320i
40 % ED 320 A
60 % ED 260 A
100 % ED 210 A

MTG 400i
40 % ED 400 A
60 % ED 320 A
100 % ED 260 A
Wire diameter MTG 250i
0,8 – 1,2 mm

MTG 320i
0,8 – 1,6 mm

MTG 400i
0,8 – 1,6 mm
Hose pack length MTG 250i
3,5 / 4,5 m

MTG 320i
3,5 / 4,5 mm

MTG 400i
3,5 / 4,5 m
MHP 3600 S

A gas-cooled multilock welding torch MHP 3600 S – designed for self-shielded flux core wires. This is a torch that can manage 360 A in a 100 % duty cycle whenever needed. Both with CO2 and mixed gas!

Welding torch model: Standard or Up/Down

Welding current at 10 min / 104°F MHP 3600 S
100 % ED 360 A
Wire diameter MHP 3600 S
1,2 – 2,8 mm
Hose pack length MTG 250i
3,35 / 4,35 m
MTG 5300 S

A gas-cooled TransSteel welding torch MTG 5300 S – designed for outstanding performance, as well as being compatible with the new TPS/i series. This is a torch that can manage 360 A in a 100 % duty cycle whenever needed. Both with CO2 and mixed gas!

Welding current at 10 min / 104°F MTG 5300 S
40 % ED 530 A (CO2)
40 % ED 500 A (ArCO2)
60 % ED 420 A
100 % ED 360 A
Wire diameter MTG 5300 S
1,0 – 1,6 mm
Hose pack length MTG 5300 S
3,5 / 4,5 m
MTW 250i / MTW 400i / MTW 500i / MTW 700i

The new welding torches set up a fresh milestone in cooling technology. On water-cooled systems, the cooling circuit has been relocated as far as possible towards the front and the outside. The pointed shape of the contact tip results in less radiant heat being absorbed. This one measure alone lowers the temperature by up to 70° C on the wearing parts. This new cooling system makes it possible to weld for longer, and also gives the wearing parts a longer lifespan. Here’s proof of how efficient it is: only around 1½ minutes after welding at 500 A, you can change the gas nozzle by hand – with no glove on! To optimally dissipate the remaining heat on gas-cooled welding torches, the gas nozzle, contact tip and nozzle stock are made of copper, and the insulating ring of ceramic material.

Welding torch model: Standard, Up/Down or JobMaster

Welding current at 10 min / 104°F MTW 250i
100 % ED 250 A

MTW 400i
100 % ED 400 A

MTW 500i
100 % ED 500 A

MTW 700i
100 % ED 700 A
Wire diameter MTW 250i
0,8 – 1,2 mm

MTW 400i
0,8 – 1,6 mm

MTW 500i
1,0 – 1,6 mm

MTW 700i
1,0 – 1,6 mm
Hose pack length MTW 250i
3,5 / 4,5 m

MTW 400i
3,5 / 4,5 m

MTW 500i
3,5 / 4,5 m

MTW 700i
3,5 / 4,5 m
Multilock Welding torch

The torch body can be swivelled 360° so that even in hard-to-get-at locations, the user can always weld in the most comfortable position. The 0° position can be fixed by an anti-twist lock. The newly developed water-stop connector reliably prevents water seepage when the torch body is changed.

Welding torch model: Standard, Up/Down or JobMaster

Welding current at 10 min / 104°F MHP 250i G ML
40 % ED 250 A
60 % ED 200 A
100 % ED 170 A

MHP 400i G ML
40 % ED 400 A
60 % ED 320 A
100 % ED 260 A

MHP 500i W ML
100 % ED 500 A

MHP 700i W ML
100 % ED 700 A
Wire diameter MHP 250i G ML
0,8 – 1,2 mm

MHP 400i G ML
0,8 – 1,6 mm

MHP 500i W ML
0,8 – 1,6 mm

MHP 700i W ML
1,0 – 1,6 mm
Hose pack length MHP 250i G ML
3,35 / 4,35 m

MHP 400i G ML
3,35 / 4,35 m

MHP 500i W ML
3,35 / 4,35 m

MHP 700i W ML
3,35 / 4,35 m
WF 15i n.S.

There is also a WF 15i n.S. (No Spool) version without an integral wirespool holder. The WF 15i n.S. (No Spool) model is especially suitable for robots and automated applications with an external wire infeed.
Wirefeed speed 0.5 – 15 m/min (19.68 – 590.55 ipm)

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 1 A
Welding current at 10 min/40 °C (104 °C) 40% ED 650 A / 60% ED 600 A / 100% ED 500 A
Max. shielding-gas pressure 7 bar / 101.53 psi
Coolant Original Fronius
Max. coolant pressure 5 bar / 72.53 psi
Wire-drive 4-Wire-drive
Wire diameter 0,8 – 2,4 mm / .03 – .09 in.
IEC Ingress Protection rating IP 23
Mark of conformity S / CE
Dimensions L x W x H 280 x 260 x 275 mm / 11.02 x 10.24 x 10.83 in.
Weight 6 kg / 13.23 Ib.
WF 15i

Wirefeed speed 0.5 – 15 m/min (19.68 – 590.55 ipm)

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 1 A
Welding current at 10 min/40 °C (104 °C) 40% ED 650 A / 60% ED 600 A / 100% ED 500 A
Max. shielding-gas pressure 7 bar / 101.53 psi
Coolant Original Fronius
Max. coolant pressure 5 bar / 72.53 psi
Wire-drive 4-Wire-drive
Wire diameter 0,8 – 2,4 mm / .03 – .09 in.
Wirespool diameter max. 300 mm / max. 11.81 in.
Wirespool weight max. max. 19 kg / max. 41.89 Ib.
IEC Ingress Protection rating IP 23
Mark of conformity S / CE / CSA
Dimensions L x W x H 658 x 282 x 362 mm / 25.91 x 11.10 x 14.25 in.
Weight 13 kg / 28.66 Ib.
WF 25i

Wirefeed speed 1 – 25 m/min (39.37 – 984.25 ipm)

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 1,2 A
Welding current at 10 min/40 °C (104 °C) 40% ED 500 A / 60% ED 450 A / 100% ED 360 A
Max. shielding-gas pressure 7 bar / 101.53 psi
Coolant Original Fronius
Max. coolant pressure 5 bar / 72.53 psi
Wire-drive 4-Wire-drive
Wire diameter 0,8 – 1,6 mm / .03 – .06 in.
Wirespool diameter max. 300 mm / max. 11.81 in.
Wirespool weight max. max. 19 kg / max. 41.89 Ib.
IEC Ingress Protection rating IP 23
Mark of conformity S / CE / CSA
Dimensions L x W x H 658 x 282 x 362 mm / 25.91 x 11.10 x 14.25 in.
Weight 12,9 kg / 28.44 Ib.
WF 30i

Wirefeed speed 1 – 30 m/min (39.37 – 1181.10 ipm)

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 1,2 A
Welding current at 10 min/40 °C (104 °C) 40% ED 650 A / 60% ED 600 A / 100% ED 500 A
Max. shielding-gas pressure 7 bar / 101.53 psi
Coolant Original Fronius
Max. coolant pressure 5 bar / 72.53 psi
Wire-drive 4-Wire-drive
Wire diameter 0,8 – 1,6 mm / .03 – .06 in.
Wirespool diameter max. 300 mm / max. 11.81 in.
Wirespool weight max. max. 19 kg / max. 41.89 Ib.
IIEC Ingress Protection rating IP 23
Mark of conformity S / CE
Dimensions L x W x H 658 x 282 x 362 mm / 25.91 x 11.10 x 14.25 in.
Weight 13 kg / 28.66 Ib.
WF 25i Case D200/D300

The WF 25i Case wirefeeders (D200 & D300) feel most at home in extreme environments. The ergonomically shaped plastic housing offers optimum protection against external influences and can withstand even the heaviest stressing.


Wirefeed speed 1 – 25 m/min (39.37 – 984.25 ipm)

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 1,2 A
Welding current at 10 min/40 °C (104 °C) 40% ED 500 A / 60% ED 450 A / 100% ED 360 A
Max. shielding-gas pressure 7 bar / 101.53 psi
Coolant Original Fronius
Max. coolant pressure/td> 5 bar / 72.53 psi
Wire-drive 4-Wire-drive
Wire diameter 0,8 – 1,6 mm / .03 – .06 in.
Wirespool diameter max. 200/300 mm / max. 7.87/11.81 in.
Wirespool weight max. 5/19 kg / max. 11.02/41.89 Ib.
IEC Ingress Protection rating IP 23
Mark of conformity S / CE
Dimensions L x W x H 507/613 x 200/244 x 320/437 mm / 19.96/24.13 x 7.87/9.61 x 12.6/17.2 in.
Weight 9,5/14,8 kg / 20.94/32.63 Ib.
CU 1100i

Mains voltage 400 V AC
Mains-voltage tolerance -10% / +10%
Mains frequency 50 / 60 Hz
Power input 0,7 A
Cooling capacity where q = max. 104 °F 1100 W
Maximum rise 35 m / 114 ft. 9.95 in.
Max. delivery rate 3,5 l/min / 0.92 gal./min
Max. pump pressure 4,2 bar / 60.92 psi
Pump Centrifugal pump
Pump lifespan ca. 10.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 27.95/11.81/9.06 in.
Weight (without coolant) 29.98 Ib.
Flow monitoring* Warning at 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), error indication beneath 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indification
Mark of conformity CE
* Optional. Not available on CU 1100i Basic, CU 1100i Basic /460 V.
CU 1100i Basic 460 V / CU 1100i 460 V

Mains voltage 460 V AC
Mains-voltage tolerance -10% / +10%
Mains frequency 50 / 60 Hz
Power input 0,35 A
Cooling capacity where q = max. 104 °F 1100 W
Maximum rise 45 m / 147 ft. 7.65 in.
Max. delivery rate 2 l/min / 0.53 gal./min
Max. pump pressure 4,2 bar / 60.92 psi
Pump Rotary vane pump
Pump lifespan ca. 10.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 27.95/11.81/9.06 in.
Weight (without coolant) 16,3 kg / 35.94 lb.
Flow monitoring* Warning at 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), error indication beneath 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indication
Mark of conformity CE
* Optional. Not available on CU 1100i Basic, CU 1100i Basic /460 V.
CU 1100i / MV

Mains voltage 200 – 230 V AC / 400 – 460 V AC
Mains-voltage tolerance -10% / +10%
Mains frequency 50 / 60 Hz
Power input 1,4 A / 0,7 A
Cooling capacity where q = max. 04 °F 1100 W
Maximum rise 35 m / 114 ft. 9.95 in.
Max. delivery rate 3,5 l/min / 0.92 gal./min
Max. pump pressure 4,2 bar / 60.92 psi
Pump Centrifugal pump
Pump lifespan ca. 10.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 710/300/230 mm / 27.95/11.81/9.06 in.
Weight (without coolant) 16,5 kg / 36.38 Ib.
Flow monitoring* Warnung bei 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), Warning above 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indication
Mark of conformity CE / CSA
* Optional
CU 1400i Pro / MC

ECO MODE

The cooling units of the Pro MC series are perfectly tailored to the intelligent TPS/i welding system. They work intelligently, by providing only as much cooling as the torch actually needs at this exact moment. This delivers savings of up to 70% of power consumption, for the same cooling parameters.
This is made possible by the use of a 24V pump. This pump outputs specific measured values, computes the power-loss from the hosepack, welding torch etc. with an intelligent automatic control, and adjusts the pump output and fan speed accordingly.


This results in the following benefits:
  • 70% energy savings, as the cooling unit runs only when it is needed
  • This also reduces noise levels for the welder
  • The motor overrun phase is also fine-tuned to the preceding welding operation, and only takes place as necessitated by the thermal input
  • The shortened run-times bring about a massive reduction in soiling. The cooling system is low-maintenance and has a substantially longer service life than conventional pumps.
  • If the cooling unit detects resistance, the pump output is immediately regulated downward and a warning is outputted via the welding system
  • Protection against dry running: The pump detects if there is insufficient or no coolant and also outputs a warning via the welding system

The result: TPS/i welding systems that are equipped with EcoMode work in an efficient and highly resource-conserving way.

Supply voltage 24 V DC
Power input 4,4 A
Cooling capacity where Q = 1 l/min 77 °F 1400 W
Maximum rise 45 m / 147 ft. 7.65 in.
Max. pump pressure at 4750 rpm 3 l/min / 0.79 gal./min
Max. Pumpendruck bei 4750 U/min (4750 rpm) 4 bar / 58.02 psi
Pump Centrifugal pump
Pump lifespan up to 30.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 710/300/230 mm / 27.95/11.81/9.06 in.
Weight (without coolant) 12 kg / 26.46 Ib.
Flow monitoring* Warning at 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), error idication beneath 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indication
Mark of conformity CE / CSA
* Available as an option on the CU 1400i Pro. Installed as standard on the CU 1400i Pro /MC.
CU 1400i Pro

Supply voltage 24 V DC
Power input 4,4 A
Cooling capacity where Q = 1 l/min + 25 °C (77 °F) 1400 W
Maximum rise 45 m / 147 ft. 7.65 in.
Max. delivery rate 3 l/min / 0.79 gal./min
Max. pump pressure at 4750 rpm 4 bar / 58.02 psi
Pump Kreiselpumpe
Pump lifespan bis zu 20.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 710/300/230 mm / 27.95/11.81/9.06 in.
Weight (without coolant) 12 kg / 26.46 Ib.
Flow monitoring* Warning at 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), error indication beneath 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indication
Mark of conformity CE / CSA
* Available as an option on the CU 1400i Pro. Installed as standard on the CU 1400i Pro /MC.
Options

Coolant filter The coolant filter is fitted with a CrNi screen and filters out coolant contaminants from a particle size of 100 micrometres upward. This ensures that no coarse contaminants can get into the cooling circuit.
Level-sensor The level sensor monitors the coolant level in the cooling device.
Flow thermosensor The option OPT / i CU flow thermo sensor option consists of a coolant temperature monitoring and flow monitoring .
Coolant connectors at front The coolant connectors at the front make it possible for the cooling unit to be used together with the TPS 320i C.
SmartView

The new Fronius SmartView lists all the company’s networked TPS/i welding power sources. For operational maintenance or hard-to-get-at power sources, the Fronius SmartView makes it possible to visualise, operate and adjust the power source centrally on a PC. The Fronius SmartView offers the following possibilities:


Central visualisation of, and access to, all power sources in the network: displays the various software and hardware versions, back-up and restore, remote-controlling the systems, uploading licences.


Internal remote access: for error diagnosis, troubleshooting, system modifications and carrying out service and maintenance work.


Internal remote add-ons: e.g. software updates or characteristics can be uploaded as needed

Download SmartView

Software Terms of Use

If you download or use Firm-/Software in any manner, you accept the applicability of our Terms of Delivery and Payment. Please be advised that especially Clause 12. “Special provisions for software supplied together with ordered items or software supplied separately” of our Terms of Delivery and Payment, is part of the contract between you and Fronius International GmbH.

If you are actually not the user of this Firm-/Software, you shall verifiably pass on these information and documents to the respective user and instruct him about this legal agreement.

FeeL Remote Support

After one-time activation of the welding power source, Fronius can carry out remote maintenance on it. The customer sets up a datalink to Fronius and a Fronius technician can perform the following services with the customer’s consent:


  • Viewing and influencing the basic data via PC: software and hardware, back-up and restore functions, uploading licences
  • Error diagnosis and system modifications / remote troubleshooting (software-, hardware- and operator errors)
  • Remote add-ons to the welding system: e.g. software updates or characteristics requested by the customer can be uploaded and installed by Fronius.

FeeL Jobs

Command-value documentation for TPS/i using web view and Fronius Smart View

Documenting, visualising and preparing welding data are of growing importance in many production operations. For this reason, a corresponding solution has also been developed for the TPS/i welding platform.

With “FeeL Jobs”, the customer is able to document welding set values directly in the power source. This data can then be visualised in the available web view without having to resort to additional hardware components. Commissioning support and expert training at the customer’s premises complete this FeeL package.

Latest Firmware

Software Terms of Use

If you download or use Firm-/Software in any manner, you accept the applicability of our Terms of Delivery and Payment. Please be advised that especially Clause 12. “Special provisions for software supplied together with ordered items or software supplied separately” of our Terms of Delivery and Payment, is part of the contract between you and Fronius International GmbH.

If you are actually not the user of this Firm-/Software, you shall verifiably pass on these information and documents to the respective user and instruct him about this legal agreement.



Download Firmware V1.8.1

What’s new?



New design: SmartManager

The browser-based SmartManager has a new user-friendly design.

SmartManager

Highlights:

  • All TPS/i functions are available on the go
  • Browser compatibility (IE, Firefox, Chrome, etc.)
  • 32 languages


New function: user management

The new “user management” function enables you to manage different user roles with individual authorisation rights.

user management

Highlights:

  • A personalised keycard makes it quick and easy to log in
  • Individual authorisation rights for each user (functions are shown or hidden)
  • Personalised settings – mother tongue of the user, pre-defined parameters and much more besides
  • Makes it easier to comply with the welding procedure specification using pre-defined settings


New option: OPT/i Limit monitoring

This option allows job-specific limit values to be set and warns if the limit is exceeded.

Limit monitoring

Highlights:

  • Makes early detection of errors in the weld seam possible
  • Saves time and money – prompt responses to errors can reduce the number of rejects


Contact

Media owned and published by:
Froniusstraße 1
A-4643 Pettenbach

Managing Director:
Elisabeth Engelbrechtsmüller-Strauß

Contact:
E-Mail: contact@fronius.com
Tel.: +43/7242/241-0
Fax: +43/7242/241-3013