Fronius

TPS/i Robotics

The perfect joint is possible. Now that the Intelligent Revolution is complete with TPS/i Robotics.

The systematics of the series
Industrial series production has its own rules: defined quality, defined process times, defined costs. And in theory, boundless reproducibility. In reality however, there is a multitude of influencing factors that can increase reject rates or downtimes and thus impact on the overall profitability of the production operation.

These include operating faults, variations in the quality of the material or the effects of thermal deformation during the welding process. If a fault is not discovered and rectified immediately, the robot will reproduce it all along the assembly line. The issue here is that the robot must be able to think in order to evaluate a problem for itself.

In developing the TPS/i, we put the user’s perspective at the heart of all our deliberations; instead of developing an additional feature for a power source, we instead wanted to tailor the welding process perfectly to the needs of individuals. We also took the entire production context into consideration while improving our robot welding systems.

The result: unsurpassed quality, highest efficiency and maximum reliability.
In other words, profitable welding processes for all automated series production lines.

Efficiency

Highest efficiency is possible. Now that TPS/i Robotics is setting new standards with intelligent performance.

Efficiency is a prerequisite for commercial success. And this is just one area where TPS/i Robotics is setting new standards. Program setup, welding speed and maintenance provide the highest levels of competitiveness and profitability in modern series production.

Comparison: Spattering

The welding process LSC generates significant less spatter.

Comparison: Heat input

The welding process PMC appeared to generate significant less heat input.

LSC vs Standard

Obviously less spatter. An application example: welding on a 5 mm steel sheet with a welding speed of 6,0 m/min with 128 A and 18,2 V, LSC, compared with a standard dip-transfer arc, has a reduced spatter amount of 75 %.

PMC - PULSE MULTI CONTROL

The high-speed data processing and precision detection of the process status hugely improve droplet detachment. Perfect for everyone who wants to weld even faster, yet stably and with constant penetration.

PMC + Roboter = Speed & Präzision

Especially on robot systems PMC shows enormous advantages: welding even faster, yet stably, with constant penetration and an optimised ignition.

The proof: Perfect cooling

Compared to conventional welding torches, water-cooled TPS/i welding torches boast much lower heat absorption and faster thermal dissipation. The result is a 40% reduction in temperature.

QUALITY

Exceptional welding quality is possible. Because TPS/i Robotics generates the intelligent arc.

Fronius welding systems have always been the industry standard for the ultimate in quality. Our mission is to decode the arc, with the goal of producing seemingly impossible joints between materials. In addition to a range of functions that improve the arc, TPS/i Robotics ensures complete process documentation.

Easy change of inner liner

The change of the inner liner can be done easy and fast without the use of additional tools.

Comparison: Penetration stabilizer

With activated penetration stabilizer a significant more constant penetration was achieved when changing stickout.

Perfect end of welding

The wire is withdrawn from the weld pool at the end of welding. This ensures a clean wire end, which in turn is the basis of a perfect start to the next welding operation.

Reliability

Maximum reliability is possible. Because TPS/i Robotics is the intelligent partner of the future.

Progress is an ongoing process. With TPS/i Robotics, our customers are kept constantly up-to-date with the latest technology – even in the future. The modular system design, the ability to update our software and the constant development of our processes are the best guarantees for future-proof production.

Magnetic CrashBox

The advanced CrashBox dramatically reduces the load on the torch body in the event of a collision, preventing damage to the torch itself. The extremely high reset accuracy allows production to be quickly resumed.

PARTS & FEATURES

TPS 320i

The TPS 320i, 320i C and 320i nc MIG/MAG power sources are completely digitised microprocessor-controlled inverter power sources. The modular design and potential for system add-ons ensure a high degree of flexibility. The devices can be adapted to any specific situation.


Functional principle:
The central control and regulation unit of the power sources is coupled with a digital signal processor. The central control and regulation unit and the signal processor control the entire welding process. During the welding process, the actual data is measured continuously and the device responds immediately to any changes. Control algorithms ensure that the desired target state is maintained.


This results

  • A precise welding process
  • Exact reproducibility of all results
  • Excellent weld properties.

Mains voltage 3 x 400 V
Max. effective primary current 12,3 A
Max. primary current 19,4 A
Mains fuse 35 A träge / slow-blow
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Max. permitted mains impedance Zmax at PCC 95 mOhm
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 320 A
Welding current range rod electrode 10 – 320 A
Welding current at 10min / 40°C (104°F) 40 % 320 A / 60 % 260 A / 100 % 240 A
Output voltage MIG/MAG 14,2 – 30,0 V
Output voltage rod electrode 20,4 – 32,8 V
Open circuit voltage 73 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 510 mm / 27.8 x 11.8 x 20.1 in.
Weight 35,0 kg / 77.16 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
TPS 400i

The TPS 400i and 400i nc MIG/MAG power sources are completely digitised microprocessor-controlled inverter power sources. The modular design and potential for system add-ons ensure a high degree of flexibility. The devices can be adapted to any specific situation.


Functional principle:
The central control and regulation unit of the power sources is coupled with a digital signal processor. The central control and regulation unit and the signal processor control the entire welding process. During the welding process, the actual data is measured continuously and the device responds immediately to any changes. Control algorithms ensure that the desired target state is maintained.


This results:
  • A precise welding process
  • Exact reproducibility of all results
  • Excellent weld properties.

Mains voltage 3 x 400 V
Max. effective primary current 15,9 A
Max. primary current 25,1 A
Mains fuse 35 A träge / slow-blow
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Max. permitted mains impedance Zmax at PCC 92 mOhm
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 400 A
Welding current range rod electrode 10 – 400 A
Welding current at 10min / 40°C (104°F) 40 % 400 A / 60 % 360 A / 100 % 320 A
Output voltage MIG/MAG 14,2 – 34,0 V
Output voltage rod electrode 20,4 – 36 V
Open circuit voltage 73 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 510 mm / 27.8 x 11.8 x 20.1 in.
Weight 36,5 kg / 80,47 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
TPS 400i LSC ADVANCED

The MIG/MAG TPS 400i LSC ADVANCED power source is primarily used in applications demanding increased process stability in the dip transfer arc and improved properties in the intermediate arc. The length of the interconnecting hosepack is irrelevant – whether short or long, the arc stability always remains the same.


Functional principle:
The built-in LSC ADVANCED module inside the power source guarantees that the inductivity generated in the hosepack is compensated for. This ensures a constant droplet detachment with little welding spatter in the dip transfer and intermediate arcs.


This result:

  • A precise, low-spatter welding process
  • Exact repeatability of the welding applications
  • The best weld properties and process stability, even with long hosepacks

Mains voltage 3 x 400 V
Max. effective primary current 16,4 A
Max. primary current 25,1 A
Mains fuse 35 A träge / slow-blow
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Max. permitted mains impedance Zmax at PCC 92 mOhm
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 400 A
Welding current range rod electrode 10 – 400 A
Welding current at 10min / 40°C (104°F) 40 % 400 A / 60 % 360 A / 100 % 320 A
Output voltage MIG/MAG 14,2 – 34,0 V
Output voltage rod electrode 20,4 – 36 V
Open circuit voltage 73 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 720 mm / 27.8 x 11.8 x 28.3 in.
Weight 55,7 kg / 122,8 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
TPS 500i

The TPS 500i and 500i nc MIG/MAG power sources are completely digitised microprocessor-controlled inverter power sources. The modular design and potential for system add-ons ensure a high degree of flexibility. The devices can be adapted to any specific situation.


Functional principle:
The central control and regulation unit of the power sources is coupled with a digital signal processor. The central control and regulation unit and the signal processor control the entire welding process. During the welding process, the actual data is measured continuously and the device responds immediately to any changes. Control algorithms ensure that the desired target state is maintained.


This results:

  • A precise welding process
  • Exact reproducibility of all results
  • Excellent weld properties.

Mains voltage 3 x 400 V
Max. effective primary current 23,7 A
Max. primary current 37,5 A
Mains fuse 35 A träge / slow-blow
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Max. permitted mains impedance Zmax at PCC 40 mOhm
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 500 A
Welding current range rod electrode 10 – 500 A
Welding current at 10min / 40°C (104°F) 40 % 500 A / 60 % 430 A / 100 % 360 A
Output voltage MIG/MAG 14,2 – 39,0 V
Output voltage rod electrode 20,4 – 40,0 V
Open circuit voltage 71 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 510 mm / 27.8 x 11.8 x 20.1 in.
Weight 38 kg / 83,8 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
TPS 600i

The TPS 600i and 600i nc MIG/MAG power sources are completely digitised microprocessor-controlled inverter power sources. The modular design and potential for system add-ons ensure a high degree of flexibility. The devices can be adapted to any specific situation.


Functional principle:
The central control and regulation unit of the power sources is coupled with a digital signal processor. The central control and regulation unit and the signal processor control the entire welding process. During the welding process, the actual data is measured continuously and the device responds immediately to any changes. Control algorithms ensure that the desired target state is maintained.


This results:

  • A precise welding process
  • Exact reproducibility of all results
  • Excellent weld properties.

Mains voltage 3 x 400 V
Max. effective primary current 44,4 A
Max. primary current 57,3 A
Mains fuse 63 A
Mains voltage tolerance +/- 15 %
Mains frequency 50 / 60 Hz
Cos Phi 0,99
Interface to a 230 / 400 V, 50 Hz public grid
Recommended earth-leakage circiut breaker Type B
Welding current range MIG/MAG 3 – 600 A
Welding current range rod electrode 10 – 600 A
Welding current at 10min / 40°C (104°F) 60 % 600 A / 100 % 500 A
Output voltage MIG/MAG 14,2 – 44,0 V
Output voltage rod electrode 20,4 – 44,0 V
Open circuit voltage 74 V
Degree of protection IP 23
Type of cooling AF
Overvoltage category III
Pollution level according to IEC60664 3
EMC emission class A
Safety symbols S, CE
Dimensions l x w x h 706 x 300 x 510 mm / 27.8 x 11.8 x 20.1 in.
Weight 49 kg / 108,03 lb
Max. shielding gas pressure 7,0 bar / 101.49 psi
Coolant Original Fronius
MTB 250i G R

Gascooled torch bodies

CO2 250A 60% ED / 200A 100% ED
Mixed gas 200A 60% ED / 170A 100% ED
MTB 320i G R

Gascooled torch bodies

CO2 320A 60% ED / 260A 100% ED
Mixed gas 260A 60% ED / 210A 100% ED
MTB 400i G R

Gascooled torch bodies

CO2 400A 60% ED / 320A 100% ED
Mixed gas 320A 60% ED / 260A 100% ED
MTB 250i W R

Watercooled torch bodies

250A 100% ED CO2 and mixed gas
MTB 330i W R

Watercooled torch bodies

330A 100% ED CO2 and mixed gas
MTB 400i W R

Watercooled torch bodies

400A 100% ED CO2 and mixed gas
MTB 500i W R

Watercooled torch bodies

500A 100% ED CO2 and mixed gas
MTB 700i W R

Watercooled torch bodies

700A 100% ED CO2 and mixed gas
SB 500i R

The SplitBox SB 500i R and SB 500i R PAP are devices for bringing together the welding media in automated MIG/MAG welding and are specially designed for being mounted on robots. PAP = for applications where the hosepack is mounted in the robot arm


Area of utilisation:
In MIG/MAG applications in conjunction with the WF 25i Robacta Drive and WF 60i Robacta Drive CMT.

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 0,8 A
Welding current at 10 min/40 °C (104 °C) 40 % ED* 650 A / 60 % ED* 600 A / 100 % ED* 500 A
Max. shielding-gas pressure 7 bar / 101.53 psi.
Coolant Original Fronius
Max. coolant pressure 5 bar / 72.53 psi.
Mark of conformity CE, CSA
Dimensions L x W x H 285 x 280 x 230 mm / 11.22 x 11.02 x 9.06 in.
Weight 3,6 kg / 7.9 Ib.
WF 25i R

The WF 25i R robot wirefeeder has been specially designed for applications where the hosepack is mounted to the outside of the robot. For applications where the hosepack is mounted in the robot arm: WF 25i R PAP. There is also a suitable wirefeeder version for applications where the welding-torch hosepack is connected to the wirefeeder from the left: WF 25i R / L

The wirefeeders are controlled from the power source or the robot control.

Area of utilisation: All MIG/MAG applications on automated indoor installations.

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 1,2 A
Welding current at 10 min/40 °C (104 °C) 40 % ED* 500 A / 60 % ED* 450 A / 100 % ED* 360 A
Max. shielding-gas pressure 7 bar / 101.53 psi
Coolant Original Fronius
Max. coolant pressure 5 bar / 72.53 psi
Wirefeed speed 1 – 25 m/min / 39.37 – 984.25 ipm
Wire-drive 4 wheel drive
Recommended wire diameter 0,8 – 1,6 mm / 0.03 – 0.06 in.
Mark of conformity CE, CSA
Dimensions L x W x H 285 x 280 x 230 mm / 11.22 x 11.02 x 9.06 in.
Weight 4,8 kg / 10.58 Ibs
WF 30i R

The WF 30i R robot wirefeeder has been specially designed for applications where the hosepack is mounted to the outside of the robot. For applications where the hosepack is mounted in the robot arm: WF 30i R PAP. There is also a suitable wirefeeder version for applications where the welding-torch hosepack is connected to the wirefeeder from the left: WF 30i R / L

The wirefeeders are controlled from the power source or the robot control.

Area of utilisation: All MIG/MAG applications on automated indoor installations.

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 1,4 A
Welding current at 10 min/40 °C (104 °C) 40 % ED* 650 A / 60 % ED* 600 A / 100 % ED* 500 A
Max. shielding-gas pressure 7 bar / 101.53 psi
Coolant Original Fronius
Max. coolant pressure 5 bar / 72.53 psi
Wirefeed speed 1 – 30 m/min / 39.37 – 1181.10 ipm
Wire-drive 4 wheel drive
Recommended wire diameter 0,8 – 1,6 mm / 0.03 – 0.06 in.
Mark of conformity CE, CSA
Dimensions L x W x H 285 x 280x 230mm / 11.22 x 11.02 x 9.06 in.
Weight 5,4 kg / 11.9 Ibs.
WF 15i R

The WF 15i R robot wirefeeder has been specially designed for applications where the hosepack is mounted to the outside of the robot. For applications where the hosepack is mounted in the robot arm: WF 15i R PAP.

The wirefeeders are controlled from the power source or the robot control.


Area of utilisation: All MIG/MAG applications on automated indoor installations.

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 1 A
Welding current at 10 min/40 °C (104 °C) 40 % ED* 650 A / 60 % ED* 600 A / 100 % ED* 500 A
Max. shielding-gas pressure 7 bar / 101.53 psi
Coolant Original Fronius
Max. coolant pressure 5 bar / 72.53 psi
Wirefeed speed 0,5 – 15 m/min / 19.68 – 590.55 ipm
Wire-drive 4 wheel drive
Recommended wire diameter 0,8 -2,4 mm / 0.03 – 0.09 in.
Mark of conformity CE, CSA
Dimensions L x W x H 285 x 280 x 230 mm / 11.22 x 11.02 x 9.06 in.
Weight 5,4 kg / 11.9 Ibs
WF 30i REEL

This unreeling wirefeeder is an extra drive unit for ensuring constant, precision wirefeed where there are large wirefeeding distances between the bulk wire container and the robot wirefeeder. During operation, the unreeling wirefeeder is synchronised with the power source. It is supplied with power and controlled from the welding-system power source.

Area of utilisation: All MIG/MAG applications on automated indoor installations.

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 0,9 A
Wirefeed speed 1 – 30 m/min / 39,37 – 1181,10 ipm.
Wire-drive 2 wheel drive
Wire diameter 0,8 – 1,6 mm 0,03 – 0,06 in.
IEC Ingress Protection rating IP 21
Mark of conformity CE, CSA
Dimensions L x W x H 250 x 210 x 190 mm / 9,8 x 8,3 x 7,5 in.
Weight 4,6 kg / 10,14 Ib.
WF 25i REEL sa

The unreeling wirefeeder WF 25i REEL sa is an extra drive unit which is not synchronised with the welding-system power source, for ensuring constant, precision wirefeed where there are large wirefeeding distances between the bulk wire container and the robot wirefeeder. This unreeling wirefeeder is equipped with a 2-roller drive. It is supplied with power via its own mains cable, and controlled manually or – optionally – via the robot control.

Area of utilisation: All MIG/MAG applications on automated indoor installations.

Supply voltage 100 – 240 V AC
Mains-voltage tolerance -10 % / +10 %
Mains frequency 50 / 60 Hz
Power input 0,7 – 1,7 A
Fuse 3,15 A träge
Residual-current device Typ A
Wirefeed speed 1 – 25 m/min / 39,37 – 984,3 ipm.
Wire-drive 2 wheel drive
Wire diameter 0,8 – 1,6 mm / 0,03 – 0,06 in.
IEC Ingress Protection rating IP 21
Mark of conformity CE, CSA
Dimensions L x W x H 250 x 210 x 190 mm / 9,8 x 8,3 x 7,5 in.
Weight 4,6 kg / 10,14 Ib.
WF 25i REEL

This unreeling wirefeeder is an extra drive unit for ensuring constant, precision wirefeed where there are large wirefeeding distances between the bulk wire container and the robot wirefeeder. During operation, the unreeling wirefeeder is synchronised with the power source. It is supplied with power and controlled from the welding-system power source.

Area of utilisation: All MIG/MAG applications on automated indoor installations.

Supply voltage 24 V DC / 60 V DC
Rated current 0,5 A / 1,2 A
Wirefeed speed 1 – 25 m/min / 39,37 – 984,25 ipm.
Wire-drive 4 wheel drive
Wire diameter 0,8 – 2,4 mm / 0,03 – 0,09 in.
IEC Ingress Protection rating IP 21
Mark of conformity CE, CSA
Dimensions L x W x H 250 x 210 x 190 mm / 9,8 x 8,3 x 7,5 in.
Weight 4,6 kg / 10,14 Ib.
CU 1100i

Mains voltage 400 V AC
Mains-voltage tolerance -10% / +10%
Mains frequency 50 / 60 Hz
Power input 0,7 A
Cooling capacity where q = max. 104 °F 1100 W
Maximum rise 35 m / 114 ft. 9.95 in.
Max. delivery rate 3,5 l/min / 0.92 gal./min
Max. pump pressure 4,2 bar / 60.92 psi
Pump Centrifugal pump
Pump lifespan ca. 10.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 27.95/11.81/9.06 in.
Weight (without coolant) 29.98 Ib.
Flow monitoring* Warning at 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), error indication beneath 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indification
Mark of conformity CE
* Optional. Not available on CU 1100i Basic, CU 1100i Basic /460 V.
CU 1100i Basic 460 V / CU 1100i 460 V

Mains voltage 460 V AC
Mains-voltage tolerance -10% / +10%
Mains frequency 50 / 60 Hz
Power input 0,35 A
Cooling capacity where q = max. 104 °F 1100 W
Maximum rise 45 m / 147 ft. 7.65 in.
Max. delivery rate 2 l/min / 0.53 gal./min
Max. pump pressure 4,2 bar / 60.92 psi
Pump Rotary vane pump
Pump lifespan ca. 10.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 27.95/11.81/9.06 in.
Weight (without coolant) 16,3 kg / 35.94 lb.
Flow monitoring* Warning at 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), error indication beneath 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indication
Mark of conformity CE
* Optional. Not available on CU 1100i Basic, CU 1100i Basic /460 V.
CU 1100i / MV

Mains voltage 200 – 230 V AC / 400 – 460 V AC
Mains-voltage tolerance -10% / +10%
Mains frequency 50 / 60 Hz
Power input 1,4 A / 0,7 A
Cooling capacity where q = max. 04 °F 1100 W
Maximum rise 35 m / 114 ft. 9.95 in.
Max. delivery rate 3,5 l/min / 0.92 gal./min
Max. pump pressure 4,2 bar / 60.92 psi
Pump Centrifugal pump
Pump lifespan ca. 10.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 710/300/230 mm / 27.95/11.81/9.06 in.
Weight (without coolant) 16,5 kg / 36.38 Ib.
Flow monitoring* Warnung bei 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), Warning above 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indication
Mark of conformity CE / CSA
* Optional
CU 1400i Pro /MC

ECO MODE

The cooling units of the Pro MC series are perfectly tailored to the intelligent TPS/i welding system. They work intelligently, by providing only as much cooling as the torch actually needs at this exact moment. This delivers savings of up to 70% of power consumption, for the same cooling parameters.
This is made possible by the use of a 24V pump. This pump outputs specific measured values, computes the power-loss from the hosepack, welding torch etc. with an intelligent automatic control, and adjusts the pump output and fan speed accordingly.


This results in the following benefits:
  • 70% energy savings, as the cooling unit runs only when it is needed
  • This also reduces noise levels for the welder
  • The motor overrun phase is also fine-tuned to the preceding welding operation, and only takes place as necessitated by the thermal input
  • The shortened run-times bring about a massive reduction in soiling. The cooling system is low-maintenance and has a substantially longer service life than conventional pumps.
  • If the cooling unit detects resistance, the pump output is immediately regulated downward and a warning is outputted via the welding system
  • Protection against dry running: The pump detects if there is insufficient or no coolant and also outputs a warning via the welding system

The result: TPS/i welding systems that are equipped with EcoMode work in an efficient and highly resource-conserving way.

Supply voltage 24 V DC
Power input 4,4 A
Cooling capacity where Q = 1 l/min 77 °F 1400 W
Maximum rise 45 m / 147 ft. 7.65 in.
Max. pump pressure at 4750 rpm 3 l/min / 0.79 gal./min
Max. Pumpendruck bei 4750 U/min (4750 rpm) 4 bar / 58.02 psi
Pump Centrifugal pump
Pump lifespan up to 30.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 710/300/230 mm / 27.95/11.81/9.06 in.
Weight (without coolant) 12 kg / 26.46 Ib.
Flow monitoring* Warning at 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), error idication beneath 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indication
Mark of conformity CE / CSA
* Available as an option on the CU 1400i Pro. Installed as standard on the CU 1400i Pro /MC.
CU 1400i Pro

Supply voltage 24 V DC
Power input 4,4 A
Cooling capacity where Q = 1 l/min + 25 °C (77 °F) 1400 W
Maximum rise 45 m / 147 ft. 7.65 in.
Max. delivery rate 3 l/min / 0.79 gal./min
Max. pump pressure at 4750 rpm 4 bar / 58.02 psi
Pump Kreiselpumpe
Pump lifespan bis zu 20.000 h
Coolant quantity 6 l / 1.59 gal.
IEC Ingress Protection rating IP 23
Dimensions L x W x H 710/300/230 mm / 27.95/11.81/9.06 in.
Weight (without coolant) 12 kg / 26.46 Ib.
Flow monitoring* Warning at 1 – 0,7 l/ min (0.26 – 0.18 gal./ min), error indication beneath 0,7 l/min (0.18 gal./min)
Coolant-temperature monitoring* Warning above 68 °C (154,4 °F), error indication above 70 °C (158 °F)
Level-sensor* (functionality will depend upon which options have also been installed in the unit) Warning or error indication
Mark of conformity CE / CSA
* Available as an option on the CU 1400i Pro. Installed as standard on the CU 1400i Pro /MC.
Options

Coolant filter The coolant filter is fitted with a CrNi screen and filters out coolant contaminants from a particle size of 100 micrometres upward. This ensures that no coarse contaminants can get into the cooling circuit.
Level-sensor The level sensor monitors the coolant level in the cooling device.
Flow thermosensor The option OPT / i CU flow thermo sensor option consists of a coolant temperature monitoring and flow monitoring .
Coolant connectors at front The coolant connectors at the front make it possible for the cooling unit to be used together with the TPS 320i C.
WeldWizard

The Fronius WeldWizard supports welders, designers and engineers in estimating several welding parameters.

Different Fronius welding processes with working limits can be choosen for a defined seam geometry. The heat input per unit length and the total costs can be calculated.

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Software Terms of Use

If you download or use Firm-/Software in any manner, you accept the applicability of our Terms of Delivery and Payment. Please be advised that especially Clause 12. “Special provisions for software supplied together with ordered items or software supplied separately” of our Terms of Delivery and Payment, is part of the contract between you and Fronius International GmbH.

If you are actually not the user of this Firm-/Software, you shall verifiably pass on these information and documents to the respective user and instruct him about this legal agreement.

Xplorer Basic

The new Fronius Xplorer Basic lists all the company’s networked TPS/i welding power sources. For operational maintenance or hard-to-get-at power sources, the Fronius Xplorer Basic makes it possible to visualise, operate and adjust the power source centrally on a PC. The Fronius Xplorer Basic offers the following possibilities:


Central visualisation of, and access to, all power sources in the network: displays the various software and hardware versions, back-up and restore, remote-controlling the systems, uploading licences.


Internal remote access: for error diagnosis, troubleshooting, system modifications and carrying out service and maintenance work.


Internal remote add-ons: e.g. software updates or characteristics can be uploaded as needed

FeeL Remote Support

After one-time activation of the welding power source, Fronius can carry out remote maintenance on it. The customer sets up a datalink to Fronius and a Fronius technician can perform the following services with the customer’s consent:



  • Viewing and influencing the basic data via PC: software and hardware, back-up and restore functions, uploading licences
  • Error diagnosis and system modifications / remote troubleshooting (software-, hardware- and operator errors)
  • Remote add-ons to the welding system: e.g. software updates or characteristics requested by the customer can be uploaded and installed by Fronius.

FeeL Jobs

Command-value documentation for TPS/i using web view and Fronius Smart View

Documenting, visualising and preparing welding data are of growing importance in many production operations. For this reason, a corresponding solution has also been developed for the TPS/i welding platform.

With “FeeL Jobs”, the customer is able to document welding set values directly in the power source. This data can then be visualised in the available web view without having to resort to additional hardware components. Commissioning support and expert training at the customer’s premises complete this FeeL package.

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Software Terms of Use

If you download or use Firm-/Software in any manner, you accept the applicability of our Terms of Delivery and Payment. Please be advised that especially Clause 12. “Special provisions for software supplied together with ordered items or software supplied separately” of our Terms of Delivery and Payment, is part of the contract between you and Fronius International GmbH.

If you are actually not the user of this Firm-/Software, you shall verifiably pass on these information and documents to the respective user and instruct him about this legal agreement.



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Contact

Media owned and published by:
Froniusstraße 1
A-4643 Pettenbach

Managing Director:
Elisabeth Engelbrechtsmüller-Strauß

Contact:
E-Mail: contact@fronius.com
Tel.: +43/7242/241-0
Fax: +43/7242/241-3013

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